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CUSTOM

JERSEY

FLATLOCK STITCHING

FLATLOCK STITCHING

Why is Flatlock Stitching (4-Needle 6-Thread) Recognized as a Premium Professional Standard?

Chafe-Free & Ultra-Flat Comfort

Mechanism: Traditional overlock seams (such as 3-thread or 4-thread overlock) leave raised, bulky seam allowances on the inside of the garment. Under intense movement or repetitive friction (e.g., cycling leg extensions, running arm swings), these raised seams cause severe skin chafing.

Advantage: Flatlock utilizes abutt-seam (flat-seam)construction, where the raw edges of two fabric panels are placed flush side-by-side without overlapping. The multi-thread matrix binds the edges completely flat, creating virtually zero bulk on the inside for ultimate next-to-skin comfort.

Superior Stretch & High Tensile Strength

Mechanism: The seam is constructed using 4 needle threads, 1 upper looper thread, and 1 lower looper thread—interlocking 6 threads simultaneously.

Advantage: This complex structural weave delivers exceptional elasticity, expanding effortlessly in synchronization with high-stretch fabrics (such as Spandex/Lycra blends). It prevents seam popping or thread snapping under high tension and extreme motion.

Technical Aesthetics & Ergonomic Design

Visual Impact: The distinctive 6-thread coverstitch lattice creates clean, high-performance visual lines. It allows designers to follow anatomical body mapping and ergonomic paneling (e.g., seamlessly integrating breathable mesh with abrasion-resistant panels), enhancing both technical utility and premium athletic aesthetics.

Full-Design


USD $150 Per Design
We create an original Jersey design based on your ideas.

Print-Ready


USD $50 Per Printing
We adapt your artwork to our Jersey template for production.
We are truly passionate about boogies and the skydiving community. We would love to discuss a long-term partnership with tailored, preferential pricing for future projects.

120g/m² SOLAR BLOCK UPF 100+

  • 1 - 9 Pieces → USD $25 each
  • 10 - 49 Pieces → USD $ 24 each
  • 50 - 99 Pieces → USD $ 22 each
  • 100 Pieces → USD $ 19 each
  • 200 Pieces → USD $ 17 each
  • 300 Pieces → USD $ 16 each

140g/m² 100% COOLMAX®

  • 1 - 9 Pieces → USD $30 each
  • 10 - 49 Pieces → USD $ 29 each
  • 50 - 99 Pieces → USD $ 27 each
  • 100 Pieces → USD $ 24 each
  • 200 Pieces → USD $ 29 each
  • 300 Pieces → USD $ 18 each

165g/m² DOUBLE ACTIVE JACQUARD

  • 1 - 9 Pieces → USD $30 each
  • 10 - 49 Pieces → USD $ 29 each
  • 50 - 99 Pieces → USD $ 27 each
  • 100 Pieces → USD $ 24 each
  • 200 Pieces → USD $ 29 each
  • 300 Pieces → USD $ 18 each

165g/m² VECTOGRID

  • 1 - 9 Pieces → USD $30 each
  • 10 - 49 Pieces → USD $ 29 each
  • 50 - 99 Pieces → USD $ 27 each
  • 100 Pieces → USD $ 24 each
  • 200 Pieces → USD $ 29 each
  • 300 Pieces → USD $ 18 each
120g/m² 100% POLYESTER

120g/m² 100% POLYESTER

SOLAR BLOCK UPF 100+
Yarn-Level UV Heat Shield Tech (UPF 100+):
Engineered directly into the fibers for permanent, full-spectrum UV isolation that won't wash off.

Thermal Insulation Rate ≥ 40%:
Significantly blocks heat and lowers skin surface temperature for a lasting cooling effect.

Non-See-Through Opacity:
High-density weave prevents transparency even in lightweight constructions.
140g/m² 100% POLYESTER

140g/m² 100% POLYESTER

100% COOLMAX®
What is COOLMAX®?
COOLMAX®is a high-performance, moisture-wicking, and quick-drying fabric technology developed by DuPont (now owned by The LYCRA Company).

Permanent Performance:
Because the moisture-wicking ability is built into the physical structure of the fiber, it will not wash out over time.

RUCO-BAC® ROX
The next-generationRUCO-BAC® ROXadopts aRedox Catalytic System . Rather than relying on heavy silver ion leaching, it uses a precious metal catalytic array to generate Reactive Oxygen Species (ROS) from air and moisture, which directly oxidizes and breaks down odor-causing bacteria and sweat residues.
165g/m² 100% POLYESTER

165g/m² 100% POLYESTER

DOUBLE ACTIVE JACQUARD
Molecular Structure Lofty Feel:
The unique molecular structure of the yarn provides an exceptionally soft, skin-friendly tactile sensation while maintaining a lofty, ultra-lightweight feel.

High-End Tech Jacquard Craft:
Precision jacquard knitting creates a multi-dimensional 3D visual texture and rich tactile depth for a premium outdoor aesthetic.
165g/m² 100% POLYESTER

165g/m² 100% POLYESTER

VECTOGRID

PRINT-READY

  • Week 1: Quick sample lock & physical approval. Boom, done.

  • Week 2-3: Full-scale processing, packing, and instant dispatch.

FULL-DESIGN

  • Week 1-2: Concept drafting, original Jersey design & sample sign-off.

  • Week 2-3: Full-scale processing, packing, and instant dispatch!

AI Concept Artwork & Printing Specifications

We warmly welcome the use of AI tools to explore design concepts and visual styles as initial creative inspiration.
However, AI-generated images typically do not meet the technical standards required for high-quality dye-sublimation printing (lacking vector layering, CMYK color calibration, and large-format high resolution). Printing them directly can lead to blurry edges, pixelation, and visual distortion. Therefore, our team will digitally re-illustrate your concepts to convert them into production-ready engineering artwork that meets all manufacturing standards.

 

Color Calibration Guidelines (Pantone)

Specifying Color Codes (Recommended): We recommend providing standard Pantone codes (Pantone PMS / TCX / TSX) for your primary and accent colors. This allows our team to match colors precisely against physical swatches during sampling and mass production.
Standard Default Printing: If specific color codes are not provided, files will be printed strictly according to the CMYK values in the document. Due to color-gamut differences between digital displays (RGB) and fabric sublimation substrates, minor visual color variances may occur in the finished product.

 

CONTACT US

Every great product starts with a conversation. If you have any questions or requirements regardingcustom design, prototyping, or manufacturing , please feel free to get in touch. Tell me what you have in mind, and let’s bring it to life.
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